Manufacturing Facility
Our Infrastructure

‘Total Quality, Cutting Edge Technology and Prompt Product delivery are the pillars of EssaInfra’s customer oriented growth.

To ensure guaranteed growth, EssaInfra  has established a (state of art) manufacturing facility in Bhuj (Gujurat, India).

The main unit is over 140,000 square feet in size, and houses the fabrication, galvanisation and Panel Manufacturing Processes. Spread across five acres, this facility has the capacity to employ more than 100 professionals.

Telecom Infrastructure giants like ETPIL and Ericson rank EssaInfra’s infrastructure among the best in the industry.

Today, the facility houses the following prime processes :

•           Fabrication

•           Galvanization

•           Panel Manufacturing

•           Finishing (Shot Blasting & Painting)


Fabrication

EssaInfra’s fabrication facility has been widespread across 80,000 square feet and processes over 4000 metric tons of steel per month for fabricating pre-engineered structures, portable cabins, solar infrastructure products, and auto components.

The facility utilizes technologically advanced machines that are capable of handling high tensile steel. This proto-assemble facility also has large storage capacity.

The facility has CNC machines for precise fabrication. Ranging from H beam welding machine to Purlin Interchange roll forming machines to shot blasting and painting, EssaInfra’s fabrication facility is well-equipped with the modern and comprehensive production line that ensures quality and durability.

  • H beam wielding machine (PEB)-EssaInfra’s H Beam steel frame straightening machine is a high capacity, high precision mechanism capable of straightening H beam steels of any size.

  • Purlin interchange roll forming machine for c and z purlins-EssaInfra’s Purlin Interchange Roll Forming Machines ensure that the products are of high compressive strength and uniform linearity. Enabling them to be utilized in high load-bearing structures. This makes them ideal for use in Pre-Fabricated structures and Solar Infrastructures. The highly automated machines use patented hydraulic technology in return they guarantee superior quality.

  • Multiple Tips Cutting Machine-EssaInfra utilizes high-end oxyfuel cutting machine using oxygen/fuel gas flame. The heating flame takes the material up to its ignition temperature. Then a jet of Oxygen at least 99.5% pure is blown on to the heated spot. The Oxygen jet oxidizes the metal. The torch is moved and a narrow cutting kerf is created, removing the slag from the kerf. The quality of the cut is dependent on the surface condition of the material, cut-velocity and thickness.All low alloy steel with a material thickness up to several decimetres can be cut with the use of this process. Despite the increasing significance of the other cutting processes such as plasma and laser cutting, oxyfuel flame cutting today is a very economical process. For heavy material thicknesses up to 35 inch (900mm) there is no other option to flame cutting.Machine flame cutting guarantee reliable hole-piercing, high cutting speeds and facilitates the production of components to their finished sizes and does not even need further processing.



Galvanization

With widespread across 40,000 square feet, EssaInfra’s galvanizing has a capacity of 4000 metric tonnes per month.

Galvanisation is done post fabrication to make sure that the structure remains corrosion resistant under adverse weather conditions. The structures are galvanised using zinc.

At EssaInfra, all solar infrastructure products are galvanised to make sure that they have minimum service life of 50 years.

EssaInfra’s highly controlled galvanisation process guarantees that the steel is pre-treated using special chemicals and enables zinc coating of up to 100 microns. The galvanising plant has a hot plate for uniform drying and prehearing, and zinc holding capacity f 100 metric tonnes.



Panel Manufacturing

EssaInfra manufactures two types of panels to be used in portable cabins; PUF Panels and EPS

The manufacturing plant in Bhuj has a allotted space of 30,000 square feet for Panel Production.

In line with EssaInfra’s quality assurance, it has imported superlative machines from Italy and Germany for Panel Production. As of now EssaInfra has the manufacturing capacity of 900,000 square feet of panels per month.

  • EPS Panels

    In line with EssaInfra’s quality assurance, it has imported superlative machines from Italy and Germany for Panel Production. As of now EssaInfra has the manufacturing capacity of 900,000 square feet of panels per month.

    These panels facilitate superior hanging force and can be used for broader and taller spanning thin webbed walls.

  • PUF Panels

    EssaInfra manufactures PUF Panels using high quality raw material. These panels are fabricated using pre-coated sheets of steel, cement boards, MDF boards or their combination.

    These airtight structures have excellent insulation and can withstand cyclonic wind forces of up to 170 km/hr.

    The Panels are made by injecting PUF between two sheets of steel (or alternatives) and compressed till the chemical adhesive solidifies. Cam Locks are then placed between panels so that they can form an interlocking structure. Through Cam Locks or the Tongue and Groove arrangement, the panels are interlocked to provide dimensional accuracy, therefore eliminating the risk of thermal bridging.

    EssaInfra provides these panels in different thickness from 40 mm up to 150 mm which can be made as per customer requirements.


Finishing (Shot Blasting & Painting)

EssaInfra hosts a variety of fabricated products which can be shot blasted and painted. The well-equipped facility consists of machines that can shot blast SA2.5 and higher grades. With the process of shot blasting it is possible to remove mill-scale and rust particles, thus making it ideal for paint adhesion.

With the use of Red-Oxide or enamel with a thickness of up to 150 microns these products can then be painted. The enamel and epoxy coating is fire-resistant.